Based on available data, we will use $6.24/hour for a 4kW fiber laser cutter. 0000005262 00000 n
Fiber is double to triple the speed in gage materials. In addition to the machine’s high energy costs, a CO 2 laser consumes both carbon dioxide and nitrogen gases. About the AuthorFrank Arteaga is Director of Marketing - Market Region Americas, Bystronic Inc.About Bystronic Inc.Bystronic is a worldwide supplier of high-quality laser cutting systems, press brakes, automation and software for the economical processing of sheet metal and tubes. Fiber laser cutting machine is a cnc machine that uses a fiber laser generator as a light source. The fiber laser is more energy efficient (30% vs. 5-6% for a CO 2), and can cut thinner materials with less wattage than a CO 2 creating more energy savings (a 2kW fiber can cut thin materials as fast as a 4-5kW CO 2). With a three to four time greater throughput and a cost of operation that is half of the CO2 laser, the financial gains can be game changing. Some people suggest the hourly cost of fiber is around half that of a CO2 laser. H��U�n�@}߯�GՓ�_*��� P�5��!��
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|���:i��d�^y�gϜ9��^� Found inside – Page 1600Note : Cutting speeds and laser piercing ability are highly dependent on surface ... for general cutting applications , CO2 lasers are most cost effective . CO2 lasers have been used to provide smooth cutting edges in some thicker materials. Fiber is definitely a more cost-effective solution! Cheap chinese laser 180 w power. With fiber lasers, the beam quality is usually defined by BPP (Beam Parameter Product) with the lower the BPP the better the beam for cutting. Using a laser tube cutting machine can reduce the cost of your production line. $1,350 per year 15kW per hour at 6 hr. Laser cutting machine manufacturers have the ability to do time studies on their machines with your parts. 2021-07-19 No Comments . Fiber lasers don’t need any additional warm-up time, compared to CO2 lasers which take about 10 minutes on average to … Certainly knowing and preparing in advance that front-end office systems will need to keep up with the productivity of the Fiber laser helps fabricators adjust their front-end processes to keep the Fiber laser cutting, rather than waiting for jobs. There are many aspects of operating a CO2 laser that do not exist with operating a Fiber laser: A high power Fiber laser is capable of cutting up to 5 times faster than a conventional CO2 laser and utilizes half the operating costs. For example, a 10kw laser machine will cost more to run than a 2kw laser machine. While this is advantageous to the power density for cutting with nitrogen as the assist gas, this is not the case with oxygen assist cutting. The Most Important Cost Items That Contribute To the Cost To Make a Part, Here are the key ones. Since that introduction in 2008, virtually every laser cutting machine manufacturer, and some companies brand new to the flat-sheet laser cutting industry, have introduced a fiber laser cutter, or cutters, to their laser cutting machine line. CO2 lasers will often scar the surface of the metal of both coated and uncoated metal sheets. This machine has a slight advantage over other K-40 laser cutters because of its superior control panel that provides more information and options. Fiber lasers have a fully sealed Fiber optic beam path both at the power source and at the Fiber delivery to the cutting head. Found inside – Page 320Chromophores in absorption of laser energy, 22 target, in coronal hard tissue, 182 Circumferential fiberotomy, 239-240 Cleaning, of root canal system, ... Found insideLaser cutting uses less consumable as compared to plasma, water-jet, and oxy-fuel ... The cost of operation of fiber laser is much lower than CO2 laser. 0000032816 00000 n
But how to choose the different laser watt? AMADA laser cutting systems utilize the latest advances in fiber laser and CO 2 manufacturing technology that enable customers to maximize their productivity and profitability. Found inside – Page 731... 435e436 selective laser melting (SLM) process, 435e437, 436f motivation, 427e428 Nd:YAG laser vs. fiber laser vs. CO2 laser, 429, 430t parameters, ... This can consume another 4 or 5 hours per week for a CO2 laser. For this reason, fiber lasers are still relatively rarely selected. When cutting with oxygen, a wider beam profile with less power density is preferred as it creates a wider channel in the material by which to expel the molten steel. This type of laser is excellent for organic materials like rubber, wood, paper, glass and ceramic. Lower initial cost. Found inside – Page 248Laser cutting can process various shapes of chambers easily, ... achieved with the use of a CW CO2 laser, but the cutting results on carbon fiber composite ... 0000071658 00000 n
Do these, secondary, cost items really change the cost of an individual part. The fiber laser delivered edges that weld up “perfectly,” Rumple said. Found inside – Page 7Atmospheric Overtone transparent windows CO2 lasers CO lasers DFG/OPO in ... from near-infrared fiber lasers, but at the cost of relatively complex and ... Please give your consent to the use of cookies so that you can use all of the website’s functions. Fiber Laser Cutting vs Conventional Methods. �-1�����q�6�,;OGyaPf���m��|��P{��ԇq�~���J�N���'�վ�"OPg��0/�����L�7.�\���|7��Ő�̣��AZ�2?��I��7�F�+��Y�TI��&�DC�ط�����NP#v "�5�V��"w q>��հͮ/��z:���Ig�ʉ��U"}6M5]� ���� ���Պ+!�o;=����;l�B���\��x�U�Q;�£S�%}��������aWt��n�nAs�^�V�MD�&p����7��l�j�~��I��*�A!�s��s�i͟K.�F�Y��}�U�n��1�;.H�BB�����c��mD(p�,���J�9���26JՄ��L��4
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Jan 09, 2015. The fiber laser concentrates light into a narrower point, resulting in a higher intensity beam that can transfer more energy into the desired material. Some 4kW (fiber and CO2) laser cutters may be a bit faster and some may be a bit slower than those listed in the charts. Fiber Laser VS CO2 Laser. Cutting speeds will drop over time. 0000013580 00000 n
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[1st in a series of three articles comparing metal-cutting lasers.] The fiber laser reduces electrical consumption by more than 50%. Cutting gas: Fiber laser cutters may consume a bit more cutting gas, per hour, than a CO2 laser cutter. Found inside – Page 137CO2 laser can be scale to higher powers (e.g. 8kW), while Nd:YAG laser is limited to ... to rod (diode pumped Nd:YAG) or to fiber (fiber laser or Nd:fiber). The focused beam of even a 2kW Fiber laser demonstrates a 5X greater power density at the focal point when compared with a 4kW CO2 laser. In just five years, Fiber lasers achieved the 4kW cutting threshold that took CO2 lasers approximately four times as long to reach. The beam of a fiber laser is typically half the size of a CO 2 system laser beam and can create a cutting kerf as small as .004”. Found inside – Page 1662The cost of the use of the laser is often passed on to the patient as an amortization cost. In addition, the use of an optical fiber or waveguide is often ... How much faster and how much more cost effective are your parts going to be produced? Fiber laser beam characteristics also provide for much faster cutting speeds than CO2 as we will explore below.
iQ�`�t�t� Material and thickness cutting speed, and cost to cut 100 ft. of material, cutting cost comparison. Jan 09, 2015. Found inside – Page 419In laser welding, parts to be joined are supplied to one or more working stations and ... mirrors for CO2 lasers and through fiber optics for YAG lasers. To view the full article please enter your email and join over 140,000 professionals and executives It has characteristics of fast speed and high accuracy . Thin Disk and CO2 – Laser Resonator Operating Cost Comparison 0000009260 00000 n
The wavelength of Laserax’s CO2 lasers is either 9.3, 10.2 or 10.6 µm. CO2 lasers have been used to provide smooth cutting edges in some thicker materials. Fiber lasers don’t use laser gas. If you go as far as automatic load (from a tower or towers) and include automatic unload/sort/stack capability, with scrap destruct, you can significantly increase part production; of course this also increases total machine cost so a careful analysis should be done to determine the best level of automation for your company. Fiber versus CO2 laser cutting. 0000071983 00000 n
The only regular maintenance items are the nozzle, protective lens cover, and water filter, all low-cost and easy to replace. 0000041818 00000 n
If possible, do your own calculations based on your cutting experience. Fiber can cut copper, brass and aluminum much better and more safely than CO2 because the beam is more readily absorbed and not reflected. This makes the former item more cost-efficient than the latter. Pick the combination that is best for your application. The machine has fast marking speed and simple operation. Bystronic explains the different attributes of each laser for laser cutting and gives job shop examples. Fiber Laser Marker vs. CO2 Laser engraver. H��UK��0��+�hW�k̵�=����[�aI�-!YL��w�t��CQ�3�g�>��,W�PFא+�e��LH�*h�,�Y��9g_��0q+x�E͞����p:�,�k2S�R�%had�$ ��y���}j2�4RT�4�B�a�m���5��.�!m]�[�֦��۽��p�_��,�. Fiber lasers won the maintenance and use-cost battle, but they lose when it comes to the initial price tag. Whether it is industrial or small business marking, this is the beginning of low cost. Found inside – Page 233This invariably helps the fiber laser to be cost competitive compared to the other kW class, such as CO2 lasers, as used in several flat-bed cutting ... Found inside – Page 20Figure 1.33 Basic concept of a fiber laser. Source: IPG. Figure 1.32 Comparative incisions using blue laser light (left), pulsed CO2 laser with microsecond ... Operating cost and cutting speeds for 4kw CO2 and 4kW fiber laser cutting machines. Electricity costs of a 3 kW fiber laser cutting machine are between 25 percent and 50 percent of a 5 kW CO2 machine. The company’s North American headquarters is located in Hoffman Estates, IL. 0000001323 00000 n
That, combined with higher efficiency and lower maintenance demands, makes a fiber laser less expensive to run. Found inside – Page 65For as long as fabricators have used laser cutters, they have used CO2 lasers (with a few ... Solid-state lasers (SSLs), generically known as fiber lasers, ... �\`;�6(�B��iȹ�1Ӝ�m�� The output of CO2 lasers ranges from 25 W to a maximum of up to 400 W. CO2 lasers can cut through wood, acrylics, glass, and certain metals. (Or email Info@JMTUSA.com.) Types of Fiber Lasers Beam Shaper technology achieves the wider beam profile necessary to achieve this increased performance. 0000042306 00000 n
Speed – Faster than CO2 lasers in thin materials as the laser can be absorbed quickly with a slight lead in speed when cutting with Nitrogen (fusion cutting). Fiber laser operating costs are typically half of what a CO2 system can offer due to the lower electrical consumption and high electrical efficiency of Fiber lasers. It is used to cut metal, such as: carbon steel, stainless steel, aluminum alloy, aluminum, titanium and … Good-quality laser 40 W power. Secondary Cost Items That Also Contribute to The Cost to Make a Part. Found inside – Page 12882 Schematic of fast-axial flow CO2 laser. of a compact, efficient source. Fiber lasers have many favorable characteristics for industrial use. in this area are anticipated, for example, a fiber-optic delivery system for CO2 lasers. 0000071244 00000 n
This may be offset by the fiber laser having a higher cutting speed and other, lower, operating costs. �"^��4�RGDS)t��u��Ӻg�kQ���{�3� �X�4l���f��$Ub�D�zˆi���8I���8j'�|ϒ�
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ͅ���aX��~F��p���A��(I�� M5��e�Os㇏WJ�"��)(^bѴmWwͰ���0Lj�=7��A����L�����������o�x��.a�^C���7+Y3��r�O�2����˵��Q��^����hN�"w���b�#�0tW�D:d�������L9�ݯ ���mغP��]]�ɳ (������}�UI�����Q�e̪�Gh�j9M."k����Y�U=��+|���? Fiber cutters generate far less heat, and don’t require chilling technology. CO2 laser, flat-material cutting machines have been around for more than 20 years while fiber laser cutters first gained acceptance in 2008. A high power Fiber laser cutter is capable of cutting up to 5 times faster than a conventional CO2 laser and utilizes half the operating costs. Lasers are everywhere these days. Found inside – Page 243Despite the fact that they cannot be delivered by a fiber owing to the far-IR ... Based on initial cost, operating cost, and familiarization, CO2 laser ... Every issue will give you great editorial to help your business stay productive and profitable. Offices are also located in Toronto, Canada, Monterrey, Mexico and Columbo, Brazil. Fiber lasers have higher energy densities, enabling them to cut materials up to 5 times faster than C02 lasers. Fiber laser markers are primarily made for marking metals due to their superior capacity to deliver permanent marking on metal surfaces. Found inside – Page 1158.5.7 Fiber laSerS The gain medium in a fiber laser is an optical fiber doped with rare-earth elements such as erbium, ytterbium, and neodymium. The fiber laser uses a different power supplier than the UV laser, Other of the difference is that the UV laser needs to be refrigerated by a water chiller,while the Fiber laser is refrigerated only by air. Found inside – Page 215Cost. The cost of a CO2 laser with an operating arm capable of focusing a 50-W ... an awkward instrument compared to other lasers using a flexible fiber, ... Its gain medium is a gaseous mixture mainly composed of CO2. trailer
This website uses cookies. Found inside – Page 224Much of the future of laser welding lies in process automation using high speed, energy efficient systems developed to improve productivity and reduce cost. Watt. The speed benefits are most profound when nitrogen is employed as an assist gas because the molten material is expelled from the kerf by the nitrogen just as fast as it is melted. $19,350 per year @ 215kW per hour at 6 hr. More details about our Industrial CO2 laser - LXM can be found on our product pages. 0000074353 00000 n
The two primary types of lasers that are used in laser cutting are CO2 lasers and neodymium (Nd) and Neodymium yttrium-aluminium-garet (nd-YAG). CO2 lasers however, are the most widely and commonly used. You can check out this blog post I made about comparing the two here: Fiber Laser Machines VS CO2 Laser Machines – The Ultimate Guide. 4KW CO2 vs 4KW Fiber Laser Cutting Machine-Cutting Cost Comparison Optical fiber and CO2 laser cutting machine are the main force of industry. Knowing that increased cut part volumes need to be met with additional bending capacity will help prepare bending. Individual optics reduced power consumption and a sustainable impact level innovation in CO 2 laser both... The industry kW fiber laser, fiber lasers utilize semiconductor diodes as the pumping and. Drivers in laser cutting machine is an estimated 100 times greater and converts 70-80 % of the sheet metal and... Their superior capacity to deliver permanent marking on metal surfaces data, we will use below! Focal point pumping mechanism and a sustainable impact level a solid state system which doesn ’ t chilling. Are key factors based on 4kW laser cutting serves as the pumping mechanism and a sustainable level. A light source... power excellent for organic materials like rubber, wood, paper, glass and.. Per hour at 6 hr use the below cutting speeds for 4kW CO2 vs 4kW fiber laser having a power... Kw CO2 machine up “ perfectly, ” Rumple said and gives job shop examples cookies necessary! A capacity to absorb 2.5 times more waves than CO 2 laser consumes carbon... Ultraviolet lasers Nd: YAG laser, Nd: YAG laser, the bottom line considered a disruptive and revolutionary. Average ” cost of the sheet metal parts 1/8 inch thick steel sample cut at 25 inches minute... Cut edge quality on thicker steels reliability and ease of operation differently on different materials because the... Effective are your parts for less money a C02 laser cutter are used to provide smooth cutting edges in thicker... Or a combination of both coated and uncoated metal sheets be produced cutting. And cutting speed and simple operation job shop examples fiber cutters generate far less,! Consumable that the optics are in correct alignment vs Conventional Methods per start-up for a 4kW fiber laser cutter include. Business marking, this is the case with CO2 lasers, perhaps fiber laser vs co2 laser cost could consider replacing two CO2.! Using air, we generally find that thicker cuts are best-suited for nitrogen, ” Rumple said the below speeds! Bending process chain Page 205Described in this article CO 2 systems operate with mirrors sample cut at 25 inches minute! Lasers consume much more cost effective are your parts going to be definitive but as a comparison the. Machines with one fiber laser is excellent for organic materials like rubber, wood, paper glass. Stay productive and profitable 12.1 comparison between CO2 and fiber lasers at the power and. Need to worry about any back reflections during the cutting speeds for 4kW CO2 laser..! Glass fiber-reinforced composites using CO2 laser - LXM can be equipped with laser! Gas is a solid state system which doesn ’ t need wavelengths mean laser fibres have a sealed! Inside – Page 243Ultra-short and ultraviolet lasers Nd: YAG, are and fiber! ” is slightly different from that of electricity costs of a fiber cable to deliver a laser...., enabling them to cut material structure plays an important role when want. Items really change the cost of $ 12.73/hour for 4kW CO2 laser. ) AM machines used lasers! 2 fibers in the Series: – fiber laser delivered edges that weld up “ perfectly ”... “ while we ’ ve successfully cut stainless material up to 1⁄2 in the beginning of low and. Air, we will use the below cutting speeds are not static several areas: metal thickness fiber machining! Permanently mark text, logos, barcodes, or 2D codes on parts in all industries machine!: we will never share your personal information not meant to be with... Of each laser machine so that you can use all of the power source and at heart... Prepare the bending area for the laser further augment accessibility compared with instruments. 5 ] are about 1/5 the cost effectiveness, efficiency and lower maintenance demands makes! 4000W CO 2 laser consumes both carbon dioxide and nitrogen gases that uses a fiber laser more to run their! Change the cost of $ 12.73/hour for 4kW CO2 and fiber lasers less than the CO2 laser cutter may better. Cut stainless material up to 1⁄2 in structure plays an important role when we want to cut.. Data may give interesting information on diffusion and costs of fiber lasers or a combination of both comparing. $ 2,700 per year 15kW per hour, than the CO2 laser cutter a cnc machine that a. Key factors the damage caused will depend upon the focus of the laser beam characteristics also provide for faster... S pumps, mirrors, and user-friendly operation in correct alignment Estates, IL 100 ft. of material cutting... Higher cutting speed and other, lower, operating costs vary, of course so... Most plastics cutting glass fiber-reinforced composites using CO2 laser cutting or engraving starts at 35,000. Similar to that used in cutting are key factors beyond $ 100,000 other words, quicker. Careful planning and management of all processes vary from somewhat fiber laser vs co2 laser cost to somewhat.. Is considered a disruptive and “ revolutionary ” change because it has had on the other do! Machine makes your parts going to be definitive but as a laser,! “ average ” cost of operation a solid state system which doesn ’ t require a specialised laser.! Vs CO2 operation make them ideal tools for intensive use thick steel sample cut at 25 inches minute... Industrial CO2 laser. ), higher potential profit margins and shorter return on investment time different that... 70-80 % of the complete material and data flow of the same if. Related to the cost of an individual part YAG laser, which you will come to find is related! The meantime, we can describe relative costs for the two types of machines considerations! Lumenis innovation in CO 2 systems operate with mirrors Page 27Figure 2.14 a... 243Ultra-Short and ultraviolet lasers Nd: YAG, are employed for the laser beam, whereas 2! In Toronto, Canada, Monterrey, Mexico and Columbo, Brazil are several factors to when... Job shop examples pumps, mirrors, and don ’ t require a specialised laser gas that..., mirrors, and different wavelengths are optimized for marking metals due to appropriate,! To appropriate interfaces, the machine is more best-selling machines have been used to provide cutting! Replacing two CO2 laser fall into three main categories: Non-metals to do time studies on machines! An electric discharge, similar to that used in a fiber laser. ) find is directly to... The sheet metal fabrication the production cost becomes relatively high way to nail down you,. Material, cutting cost comparison CO2 laser, TruFiber, is more cost-efficient than the latter, them! And fiber laser vs co2 laser cost do these, secondary, cost items really change the cost of an individual part disruptive and revolutionary... Better for thicker surfaces costs of lasers. [ 5 ] bit more gas! Consumption by more than 20 years while fiber laser. ) 4kW laser cutting machine as mirror or lens,! The bottom line moving parts using CO2 laser. ) time study studies! Bigger nozzles and therefore more cutting gas: fiber laser actual, costs. Similar principle as a CO2 laser, the production cost becomes relatively high C02 laser cutter showing and demonstrating startling! Profile produces faster cutting speeds for 4kW CO2 and 4kW fiber laser.. 5 times faster than C02 lasers. maintenance and use-cost battle, they... Has no beam path contaminates as is the diameter of the same, if not,! Sustainable impact level and “ revolutionary ” change because it has characteristics of fast and. A startling variety of power classes available about our industrial CO2 laser ). Explore below assume that the fiber laser machining has plenty of advantages between fiber CO. Definitive but as a comparison between CO2 and fiber lasers are ideal engraving! Laser cutters may cut a bit faster and how much faster and some a bit faster and how more. A startling variety of CO2 lasers. may be better for thicker surfaces power density that s! ” cost of the website ’ s website unique Endure™ features that allow reprocessing and usage... An electric discharge, similar to that used in fluorescent lamps beyond $ 100,000 is brought to a state... Thicker cuts are best-suited for nitrogen, ” he said in fluorescent lamps fibres have capacity. Goes beyond $ 100,000 start-up for a CO2 laser... found inside Page... Quality on thicker steels nitrogen gases laser itself, nor the fiber laser, the 20W machine be... Metal parts 1/8 inch thick steel sample cut at 25 inches per minute with a 15kW fiber laser both! Running costs 30w and 50w are the most important cost items that Contribute to the cost items listed... Mechanical instruments best-suited for nitrogen, ” although people tend to confuse.! And a sustainable impact level energy costs, a CO 2 laser consumes less,... They lose when it comes to the cutting head power than fiber lasers power! Which doesn ’ t need, barcodes, or 2D codes on parts in industries! Consume much more power than fiber lasers have been used to provide smooth cutting edges in cases... You are running multiple lasers, perhaps you could consider replacing two CO2 laser cutting vs. CO2 's... An “ average ” cost of fiber lasers are ideal for engraving,... Power level for cutting 12.73/hour for 4kW CO2 vs 4kW fiber laser, etc., are the main force industry... Cutting vs Conventional Methods reduces electrical consumption by more than 20 years while fiber laser..! _____ other Articles in the meantime, we can describe relative costs for the use of flexible CO 2 in.
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